1. Equipment Introduction
A kind of wall panel equipment designed and produced through bold innovation. This equipment is based on most of the current domestic assembled formwork partition panel equipment. It consists of two major systems: foaming mixing pumping system and mold pouring system. It will dominate the future market due to its low investment, high efficiency and wide range of wall panel production types. Foaming mixing pumping system mold set
2. Advantages of the equipment
According to the pumping volume, I divide it into three types: large, medium and small.
Foaming mixing pumping is used system. The pumping volume per hour is cubic, cubic, or cubic. No matter which one is chosen, only three workers are needed during formal production. Two of them complete the foaming and mixing task, and one worker holds the pump tube and supplies it to the mold. Just pour it in. This production method can save a lot of workers and improve production efficiency. The demoulding method adopts one-time overall demoulding
Each group of the mold filling system can produce wall panels at one time. The demoulding is fast and its efficiency is as high as you can imagine
3. Purpose of the production line
It can be used to widely produce a series of lightweight partition panels. This production line is a multi-purpose production line. Including pure foam lightweight partition panels, foam sandwich lightweight partition panels, inorganic non-combustible exterior wall insulation panels, fire door core panels, etc.
Lightweight and economical
Solid wall panels are light in weight, while thick wall panels are composed of masonry + plastered walls on both sides. Solid wall panels can optimize the beam and column structure and can be easily installed outside non-load-bearing beams and columns, thus making the overall indoor layout more reasonable.
The thin body increases the usable area
According to the national building partition board specifications, solid wall panels and thick brick walls can be used to replace traditional brick walls and thick brick walls respectively. By using the solid wall panel system, extending the wall can increase the usable area and increase the utilization rate. It is very suitable for partition walls and subdivisions of shops and residences.
Fire protection
The non-combustible performance of the solid wall panel partition system reaches national standards. After the wall panel is installed, it has excellent stability and integrity, has good fire resistance, and can confine the fire and smoke gas. It is within the fire area and does not emit toxic gases, providing an extra guarantee for your safety.
Thermal insulation, thermal insulation
Solid wall panels are ideal products for energy-saving panels for exterior and interior partition walls of buildings. It has the function of automatically adjusting the moisture content in indoor air with seasonal climate changes, keeping the humidity at a constant level, achieving an ecological adjustment effect, and conforming to the development trend of modern residential buildings.
Sound Insulation
The sound insulation effect of thick solid wall panels is much higher than that of other brick walls, and meets the national residential sound insulation requirements.
Moisture-proof and waterproof
The panels of solid wall panels are medium-density reinforced fiber cement flat panels, which have good waterproof and moisture-proof properties. They can be used in humid areas such as kitchens, bathrooms, and basements. The wall panels will not cause board defects. It absorbs moisture and loosens, returns to brine, deforms, and decreases in strength. Experiments have proven that the wall panels can be used without any decoration. After the cement-bonded pool is filled with water, the back of the wall panels can remain dry without leaving any traces, and there will be no condensation on the wall in humid weather. water droplets.
Simple construction and short construction period
Solid wall panels are constructed in a prefabricated manner. Each group of workers is required to be below the height of the wall. On average, one skilled worker can ship more than one day. Moreover, both sides of the wall panels are smooth and there is no need to Plastering is more than twice as efficient as masonry wall construction.
Environmental protection
Product features of lightweight wall panels
, Light capacity per square meter of wall panels, about less weight than brick-concrete walls, reducing the basic cost of the project
, Thin walls The performance is equivalent to that of brick walls, which can expand the use area of the house
, excellent quality, compressive strength, impact resistance, bending failure load, surface density, hanging force, sound insulation, fire resistance limit, drying shrinkage value, etc. all meet the requirements The national building materials industry's "/Lightweight battens for building partition walls" standard
, the board surface is flat to reduce the mortar layer, and can be painted directly after scraping the putty
, the installation is quick and can be nailed, sawed, drilled, and It is easy to plan and cut, flexible in construction, convenient to bury pipes and wiring, save labor and time in installation, increase construction speed
and low price, which is lower than traditional solid wall, reducing the overall cost of the project
and no cracking The original tongue-and-groove structure and construction technology have effectively solved the problem of wall panel cracking that has plagued the industry for many years.
1. Market prospects for new formwork wall panel equipment
As a new wall material, new formwork wall panels are widely used in building interior walls, exterior walls, roofs, and fences, which can speed up construction and reduce labor. Strength, reduce project costs, and effectively increase building usage area. Using industrial waste residue to produce wall materials can also save energy and protect cultivated land. It is the development direction of wall reform and is in line with national wall reform and industrial development policies.
According to the spirit of the notice from the National Development Office of the State Council, the relevant national ministries and commissions jointly issued documents three times from 2010 to 2016, including all provincial capitals and large and medium-sized cities in my country as cities with no clay, requiring bans or restrictions on production in phases and batches, and the use of solid clay. bricks, and gradually extended to small towns and rural areas. Achieve that by the year, the proportion of new wall material output in the total wall materials will reach the above level, and the proportion of construction applications will reach the above overall standard.
The overall requirement for the development of walls is to develop from clay to non-clay, solid to hollow, small pieces to large pieces, and heavy to light. Lightweight wall panels are precisely because of their lightness and environmental protection. Energy saving, waste recycling, high efficiency, high quality and low price make it the first choice for construction projects.
At present, there are two main types of domestic wall panel processing and molding methods: one is the fixed mechanical molding method and the other is the mobile extrusion method, also called the ground molding method. The former belongs to the mold molding process, and the latter belongs to the extrusion molding process.
2. Basic information on standing mold partition panel equipment
The mold standing lightweight partition panel equipment produced by our company adopts hydraulic control and electrical control systems, hydraulic mold opening and closing, automatic temperature control, and mechanization. High degree of automation
, can be heated by electricity, water and steam, fast demoulding, short maintenance cycle
, high structural rigidity of the mold cavity, high plate making precision, and good thickness accuracy
, Plastic core pipe lined with metal pipe, durable, no need to wash, electric pumping saves labor and time
, Continuous mesh design, uniform mesh distribution, accurate and convenient
, One machine with multiple uses, wall panel The length and thickness are adjustable, suitable for the production of magnesite, gypsum, ceramsite and other lightweight boards
, equipment, mature technology, stable and reliable, good durability
, after years of practice, a mature , complete production, service, installation, construction and inspection system.
Mold grinding machine
Features: Fixed production line, fast pouring, with vibration.
Advantages
High output, low investment ratio and large profits, suitable for plate production with an annual output of more than 500,000 square meters.
It is mainly used to produce composite sandwich strips or solid strips
The formwork wall panel machine has a wide range of uses. Due to the use of plastic concrete vibration casting, the compactness, impermeability and protection of the wall panels are improved. It has good reinforcement properties and can be reinforced in various ways such as steel mesh, steel mesh, and steel mesh frames. It has a wide range of applications and can be used on both interior and exterior walls.
The products produced by wall panel equipment [] have a flat surface, smoothness and high density, truly realizing the industrialized assembly line production of new building partition boards. The labor intensity of production workers is greatly reduced. It has completely changed the many shortcomings of the previous casting molds and sky molds. If the mold usage is large and the turnover rate is low, a single type of electric heating or steam heating product is required for sound insulation. The raw materials used in the products produced by wall panel equipment come from a wide range of sources and have no regional limitations. It is mainly made of sawdust, rice straw, rice husk and various crop straws, added with inorganic materials (such as talcum powder, construction waste, diatomaceous earth, fly ash, etc.) and processed by special technology. The production cost is low, the investment is small, and the results are quick. This machine adopts dual-drive roller extrusion technology. The product can complete the original production process from sizing, main ingredients, spreading, compounding, and re-pressing at one time. The equipment has a high degree of automation, stable operation, and the specifications can be adjusted at will. The surface of the product is flat, smooth and highly dense, truly realizing the industrialized assembly line production of new building wall panels. The labor intensity of production workers is greatly reduced. It has completely changed the many shortcomings of the previous casting molds and flat molds.
Equipment features, hydraulic synchronous opening and closing of the mold, hydraulic opening and closing of the end mold, saving labor intensity, simple operation and high efficiency.
. This machine molds modular blocks and can produce adjustable types.
The length can be adjusted at will.
, The weight of the whole machine is tons.
, Electric heating power watts. Can automatically control temperature.
The molding cavity has large rigidity, high molding precision, accurate thickness and good flatness.
, continuous netting type, the netting is accurate and fast, and the tension is high.
Produced by the group mold production method, without vibration, blanking molding.
It has a wide range of applications and can produce both porous and non-porous components and non-mesh components.
Production process
The process has good stability and eliminates the randomness in the operation process of workers. It adopts a unique mixing process and forming process to reduce the water-cement ratio of lightweight aggregate concrete and improve the strength of wall panels. performance, reducing the shrinkage value of wall panels.
. Advanced technology. Injecting material first and then piercing the pipe can reduce the water-cement ratio, improve strength without adding additional additives, reduce costs, reduce vibration, avoid segregation and non-homogeneity, and have a high yield.
, automatic temperature control, self-electric heating or self-steam heating, special curing device (optional) self-curing, short curing and demoulding cycle, increased production capacity, no need to build another curing cellar, cost
Please note Due to factors such as price changes of raw materials, accessories, labor, etc. and technological updates, this investment plan is for reference only.
1. Construction conditions for molded lightweight wall panels
Factory buildings and sites
Single machine power Kilowatt
Production workers
Total investment is about 10,000 yuan
Annual output of single machine.
2. Profit Analysis of Formwork Lightweight Wall Panels
(Take an annual output of 10,000 square meters of lightweight partition panels as an example)
, square meters of area, square meters of simple workshop, production workers People, electricity, water.
, unit cost yuan/square meter (glass fiber mesh/square meter, cement, perlite, fly ash total/square meter, management fees and taxes/square meter, labor costs, water and electricity, chemical additives).
, comprehensive cost, yuan/square meter (unit cost yuan + installation cost yuan/square meter + transportation cost yuan/square meter)
, market reference price yuan/square meter.
, annual output value of 10,000 square meters/10,000 square meters.
, annual profit of 10,000 square meters, profit per square meter (yuan yuan) 10,000 yuan.
The above data are obtained from the actual production and construction of our company. Customers who are interested in investing in lightweight wall panel projects are welcome to visit our company for actual inspection!
Features of molded lightweight wall panels
, Light capacity per square meter of wall panels, about less weight than brick-concrete walls, reducing the project foundation cost
, The performance of thin and thick walls is comparable to that of bricks Wall equivalent, can expand the use area of the house
, excellent quality, compressive strength, impact resistance, bending failure load resistance, surface density, hanging force, sound insulation, fire resistance limit, drying shrinkage value, etc. are all in line with the national building materials industry "/Lightweight batten for building partition walls" standard
, the board surface is flat to reduce the mortar layer, and can be painted directly after scraping the putty
, quick to install, can be nailed, sawed, drilled, planed and cut easily , flexible construction, convenient buried pipes and wiring, saving labor and time in installation, increasing construction speed
, low price, lower than traditional solid walls, reducing the overall cost of the project
, no cracking, original tongue and groove The structure and construction technology have effectively solved the problem of wall panel cracking that has plagued the industry for many years.
Basic information on mold erection equipment
The mold erection lightweight partition panel equipment produced by our company adopts hydraulic control and electrical control systems, hydraulic mold opening and closing, automatic temperature control, and a high degree of mechanization and automation
, can be heated by electricity, water and steam, fast demoulding, short maintenance cycle
, The molding cavity has large structural rigidity, high plate making precision, and good thickness accuracy
, Plastic core tube Lined with metal pipes, durable, no flushing required, electric pumping saves labor and time
, continuous mesh design, uniform mesh distribution, accurate and convenient
, multi-purpose machine, adjustable wall panel length and thickness , suitable for the production of various lightweight boards such as magnesite, gypsum, ceramsite | cement foam insulation board equipment
, equipment, mature technology, stable and reliable, good durability
, after years of practice, formed It has established a mature and complete production, service, installation, construction and inspection system. Panoramic view of formwork wall panel equipment
Formwork partition board equipment